Aptar Beauty Unveils US Local Production of AAT Aerosol Valve for Pressurized High-Powder and Shimmer Formulations

Aptar Beauty, a global leader in dispensing solutions, announces U.S. production of its innovative AAT Vertical Slider Aerosol Valve. Engineered for reliable dispensing of complex, high-particle formulations, this advanced valve solution enhances performance in pressurized packaging, delivering smooth, consistent spray for a memorable customer experience. Local manufacturing, now available at Cary, Illinois, facility reduces lead times and accelerates speed to market.

AAT Aerosol Valve: A Unique Stem Design

AAT’s advanced 3.5 mm stem design addresses critical functional challenges of standard valves that commonly lead to clogging in particle-rich formulations. Conventional valve designs are prone to stem gasket flexing during actuation, as the valve opens and closes, which promotes heavy product build up. Over time, powder accumulation between the gasket and the stem results in inconsistent performance, potential valve blockage, propellant leakage, and reduced product evacuation.

AAT’s advanced straight shank system minimizes gasket flexing and actively wipes residual powder from the stem during each use to minimize product build up. This cutting-edge design ensures consistent flow during use by reducing valve clogging, preventing propellant leakage that can lead to a “dead can,” and maintaining optimal discharge efficiency.

“We are addressing one of the most persistent challenges in high-powder formulations: valve clogging, by delivering a solution that significantly improves performance, consistency, and reliability for our customers. The manufacturing localization in the U.S. of the AAT Valve reflects Aptar Beauty’s commitment to combining breakthrough innovation with local agility. Bringing production to our Cary, Illinois facility further strengthens our ability to support brands with faster lead times, enhanced responsiveness, and greater supply chain flexibility. Ultimately, this innovation enables our customers to bring differentiated, high-quality products to market more efficiently while elevating the end-user experience.”

Ryan Kenny, President, Aptar Beauty North America

Designed for Compatibility for High-Powder Formulations

The AAT Vertical Slider Aerosol Valve meets the growing demand for aerosolized powder applications across beauty, personal care, industrial, and home care categories. It is an ideal solution for a wide range of products, including dry shampoos, glitter sprays, hair and body shimmer mists, hair volumizers, hair root touch-ups, makeup setting sprays, all-over deodorants, foot powders, shimmer paints, and insect repellents.

A differentiated design helps brands elevating their shelf appeal while creating memorable consumer experience. AAT can be paired with Aptar Beauty’s versatile range of premium aerosol actuators, designed to combine dispensing performance with elevated aesthetics. The portfolio includes:

• Twist-to-lock Actuators

Tina, an aerosol actuator designed for spray applications. Tina features a patented twist-to-lock mechanism and audible Double‑Click™ technology that reinforce e‑commerce* reliability and user confidence by clearly confirming locked and unlocked positions. Designed with modern aesthetics, anti‑slip ribs, and a premium matte finish, Twist-to-lock actuators can deliver up to 55% resin savings compared to a standard actuator and overcap.

• Hooded Actuators

Meridian, WS25, WS30, WS40, and WS55, combine contemporary designs with effortless dispensing.

• Button Actuators

WAZ and XL400 deliver precise, user-friendly control.

Selected actuators are available in matte and/or gloss finishes, customizable color options, and are e-commerce* capable or currently undergoing testing.

*Ista-6 Overbox Testing Compliant. Test results may vary based on container shape, container size and sample formula.